The project mainly include:
- Raw material handling system;
- Five-vessel brewhouse (rice cooker + mash tun + lauter tank + kettle + whirlpool tank);
- Fermenting system (6 * 5000L Fermenters, 6 * 2500L Fermenters, 2 * 2500L Bright Beer Tanks, 2 * 5000L Bright Beer Tanks)
- Wort heat exchanger;
- Automatic water mixing system;
- Wort aeration unit;
- Steam supply assembly;
- Complete set of operation platforms, manifolds, and pipelines.
- Water supply system;
- CIP system;
- Control system, etc.
1. Raw Material Handling System:
The raw material handling system includes a screw conveyor, malt and corn mill, tubular chain conveyor, dust collector, and other auxiliary equipment.
2. Five Vessel Brewhouse:
From right to left are Rice Cooker, Mash Tun, Lauter Tun, Kettle, and Whirlpool Tank.
Rice Cooker:
With an effective volume of 800L. It is steam-heated and equipped with a bottom-mounted agitator. A grist hydrator is installed at the top of the vessel.
Mash Tun:
With an effective volume of 2500L. It is steam-heated, features a bottom-mounted agitator, and is also equipped with a grist hydrator at the top.
Lauter Tun:
With an effective volume of 2500L and a filtration area of 2.83m². It is equipped with a hydraulic lifting rake, automatic spent grain discharge, and constant flow filtration system.
Kettle:
With an effective volume of 2700L, equipped with a built-in heater and a hop adding device on the top of the tank.
Whirlpool Tank:
With an effective volume of 2500L. It features an inverted-cone bottom design with a collection trough and is equipped with a rotary jet system for breaking up hot trub.
In addition to the five-vessel brewhouse, this system also includes a wort heat exchanger, automatic water mixing system, wort aeration unit, steam supply assembly, and a complete set of operation platforms, manifolds, and pipelines.
3. Water Supply System:
The water supply system includes a brewing water tank, hot water tank, cold water tank, and glycol water tank, all with an effective volume of 100HL.
4. Fermenting System
Based on the customer’s production capacity requirements, the system is configured with six 25HL fermenters, six 50HL fermenters, two 25HL bright beer tanks, and two 50HL bright beer tanks. The pipeline system is made entirely of stainless steel 304, equipped with a complete manifold system.
25HL Fermentation Tanks:
50HL Fermentation Tanks:
25HL & 50HL Bright Beer Tank:
5. CIP (Clean-in-Place) System:
With 2000L CIP (Clean-in-Place) system, which includes a hot water tank, caustic tank, disinfectant tank, acid tank, and the corresponding pipeline and valve system.
6. Control System:
The control system, which is configured with a WINCC upper computer and a PLC control station. It enables process brewhouse, water tanks, and pipe system’s metering, automatic control of regulating valves and process pumps, automatic temperature control for the fermentation system, and pre-set fermentation process curves, ensuring unattended operation.
Whether you’re a new brewery investor or scaling up an existing operation, SDET provides complete brewing solutions tailored to your local conditions and production goals.
