Basic information for 500L 2V Brewhouse:
Brewhouse configurations: Mash/Lauter Tun, Kettle/Whirlpool
Control panel: PLC touchscreen control panel
Heating method: steam @ 1.5Bar for vessel jackets
Power input: 220V 3Ph 50Hz
Work platform: SS304 construction throughout, antiskid and drainage design (Punching type)
Heat Exchanger: Two-stage full SUS plate heat exchanger
Centrifugal pump: Sanitary stainless steel pump, VFD controlled
Hops filter: Remove particulate matter to avoid clogging of heat exchanger, maintaining optimal performance and reducing maintenance requirements
Other Brewery Sizes:
Mash/Lauter Tun main configurations:
Effective volume 500L, total volume ≥750L
Vessel dimensions: External diameter 1160mm, height 2300mm
Main features:
– Full glass manhole with light
– Bottom liftable raking system with scraper, motor CE certified, 1.1KW, VFD controlled
– Removable milled false bottom with under flush
– SUS Balance column with sight glass on the side
– Side steam jacket added for mashing flexibility, side spent-grain out
– Shockproof design
– Double layers conical head with insulation
Kettle/Whirlpool main configurations:
Effective volume 500L, total volume ≥750L
Vessel dimensions: External diameter 1160mm, height 2550mm
Main features:
– Full glass manhole with light
– External Stromboil heated by steam
– 8” vapor condenser with water spray nozzles
– Built-in wort deflector
– Rectangular sight glass
– Tangential whirlpool inlet on side
– Electric rotary spraying device
– High and low drain port
– Shockproof design
– Double layers conical head with insulation
Control System Main Configurations:
Functions: Manages M/LT, K/WP, and HLT temperature control
Control Unit: Siemens S7-1200 with 10-inch MCGS touch screen
Cabinet: SUS cabinet on platform for easy operation
Valves: Control angle seat valve with curve and recipe settings
Displays: Hot and cold water blending temperature, cold wort flow, hot water flow
Inverters: 2 Danfoss inverters; 1 for raking system, 1 for wort pump
Safety: Emergency stop to cut off main circuit breaker
Electrical Components: Schneider low-voltage electrical appliances with CE certification
Compliance: Wiring and control cabinet design adhere to Japanese standards and wire color codes
Brewhouse piping main configurations:
Wort piping: M/LT – Balance column- wort pump-K/WP- Hop filter-plate heat exchanger
CIP piping: Branched from cleaning liquor supply to M/LT, to bottom of M/LT for under flush, to balance column, to external Stromboil heating system, to K/WP
Hot water piping: Branched from hot liquor supply to liquor blending station, to Mash tun for mashing, to Lauter tun for grains cleaning
Steam piping: Branched from steam supply to M/LT for mashing, to external Stromboil heating system for wort boiling
Condensate piping: condensate piping for M/LT and K/WP; steam strainer and steam trap included.
Liquor blending station and wort aeration included;
Sanitary electromagnetic flowmeter after plate heat exchanger to measure cold wort included.
System advantages:
- Overall, the skid, and brewhouse pipeline is pre-installed.
- The control cabinet program is already programmed and can be upgraded at any time according to your needs by remote.
- Reliable and long service life, flexible for versatile operations and modifications, and easy for lifetime maintenance.
Brewhouse details:
Here are some pictures for the system as-built. We are happy to provide more technical information and make a quote if you are interested in this system. Please don’t hesitate to contact me. Looking forward to seeing you at Drink Japan 2024!
BUILD YOUR OWN BREWERY
If you are also interested in setting up a brewery, don’t hesitate to contact us for further information.